| Customization: | Available |
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| After-sales Service: | Free Provide Videos After-Sales Service |
| Driven Type: | Pneumatic and Electric |
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SA-YX2C2 is a multi-function fully automatic multiple single wires cutting stripping and plastic housing insertion machine, which supports double ends terminals crimping and plastic housings insertion. Each functional module can be turned on or off freely in the program.The machine assembles2 setsof bowl feeders, the plastic housing can be automatically fed through the bowl feeder.
The standard model can insert max.8wires of different colors into the plastic case one by one in an orderly manner for assembly. Each wire is individually crimped and inserted into the plastic housing to better ensure that each wire is crimped and inserted into place.
With a user-friendly color touch screen operation interface, parameter setting is intuitive and easy to understand.The machine can store 100 sets of data according to different products,next time when processing products with the same parameters,directly recalling the corresponding program.
Features:
1. Independent high-precision wire pulling structure can realize processing of any wire length within the processing range;
2. There are total 6 workstations at the front and rear ends, any of which can be closed independently to effectively improve production efficiency;
3. The crimping machine uses a variable frequency motor with an adjustment accuracy of 0.02MM;
4. The plastic shell insertion adopts 3-axis split operation, which effectively improves the insertion efficiency; the guided insertion method effectively improves the insertion accuracy and protects the terminal functional area;
5. Flip-type defective product isolation method, 100% isolation of production defects;
6. The front and rear ends can be adjusted independently to facilitate equipment debugging;
7.Standard machines adopt Taiwan Airtac brand cylinder, Taiwan Hiwin brand slide rail, Taiwan TBI brand screw rod, Shenzhen Samkoon brand high-definition display screen, and Shenzhen YAKOTAC/ Leadshine and Shenzhen Best closed-loop motors and Inovance servo motor.
8.The machine comes standard with an eight-axis reel universal wire feeder and a Japanese cableway double-channel terminal pressure monitoring device. The back-pull strength matching the terminal and connector is controlled by a digital display high-precision air valve.
9.When the visual and pressure detection device detects a defect, the wire will not be inserted into the shell and is directly thrown into the defective product area. The machine continues to process the unfinished product ,and it is finally thrown into the defective product area. When a defective product such as an incorrect insertion occurs during shell insertion, the machine will continue to complete the production of the unfinished product and finally throw it into the defective product area. When the defective ratio produced by the machine is higher than the set defective ratio, the machine will alarm and shut down.
10. Multifunctional and free matching, the shell penetration positions at both ends can be freely selected (depending on the product); the same product length can achieve a 5% drop.
| Model | SA-YX2C2 | |
| Wire range | 18AWG-AWG24 (Out of range can be customized) | |
| Power | 4.8KW | |
| Voltage | AC220V,50Hz | |
| Air pressure | 0.4-0.6 MPa | |
| Crimping force | 2.0T(Standard machine) | |
| Stripping length | Head :0.1-6.0mm Rear:0.1-10.0mm | |
| Connector size | Min.5x6x3mm, Max. 40x25x25mm (customizable) pin distance:1.0-4.2mm | |
| Max. pin No | single row 20 holes, max.3 rows | |
| Max. wire colors | 8 colors(More colors must be customized) | |
| Cutting length | 90-900mm(Out of range can be customized) | |
| Defective rate | Below 0.5% (defective products are automatically discharged) | |
| Speed | 2000-2200wire/Hour(Depends on wire size and material) | |
| Cutting accuracy | 0.5±L*0.2% | |
| Dimension | 2400L*1500W*1850H | |
| Function | cutting, single-end/ double-end stripping, double ends crimping, double-end housing insertion (each function can be turned on or off separately) | |
| Housing insertion method | multiple wires crimping and inserting one by one | |
| CCD vision | single lens (detection of stripping and whether the housing insertion in place) | |
| Detection device | low pressure detection, motor abnormality detection, stripping size detection, lack of wires detection, terminal crimping detection, whether the plastic shell is inserted in place detection | |
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Efficient and professional after-sales service
1. All Machine with English manual and tutorial video . 2.we will arrange profession Engineer to provide Lifetime technical service if you have any question * Thanks for your inquirement, Please contact our sales staff that he will provide professional introduction for you |
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